OTSMKVIEP001 MK VIe MAINTENANCE - Power Gen

MK VIe MAINTENANCE

Course Introduction:

The Mark VIe new GE gas turbine control system consists of a modular and expandable platform, built in microprocessor modules, it is designed to provide a small core of basic control functions that can be expanded in increments to provide various levels, of control, protection and monitoring of the turbine, the auxiliary systems, the driven load equipment such as generator, compressors and pumps, the speedtronic provides Fault tolerant control system, also interfacing the speedtronic with DCS provides excellent tools for remote control system.

In this 5 days course (participant who are already familiar with fundamentals of GE gas turbine control system) will be provided with operation skills for Mark VIe, software modification and advanced functions, some of the topics to be discussed in this course are, generating signals, customizing software, adding timers and counters. This course will provide the knowledge required to properly maintain your Mark™ VIe keeping your units available and reliable.

Course Objectives:

After completing this course, the participants will able to:

• Understand GE gas      turbine principles of operations and operating sequence
• Understand the      functions of the GE gas turbine different components and auxiliaries
• Understand the      principals of the GE gas turbine control system
• Define MK VIe Speedtronic Control System
• Have the skills of      using MK VIe Speedtronic
• Understand the TMR      philosophy and protections
• Properly analyze      operating problems
• Take the necessary      corrective action when there is a problem
• Execute troubleshooting
• Execute necessary      maintenance and replace components when it is necessary

Who should attend?

• Power Plant maintenance      Engineers
• Electrical &      Automation engineers
• Managers, Supervisors      of Power Plant
• Power plant persons who are involved in the      troubleshooting of operational problems

Course Outline:

Day 1

· Introduction to Student Documentation

· System Overview and Architecture

o Panel/Hardware Identification, Description, Layout

o Controllers

o I/O Cards

o Typical Panel Layout

· Review of GEH-6721 Vol. II

· TMR/Duplex Panel Layout

· Power Distribution Modules (PDM)

· ToolboxST Basics

· Password Structure

· Demonstration of Basics Monitoring the MKVIe

o Inputs/Outputs

o Local vs. Remote I/O

o Forcing

o Uploading

o I/O Report

• Practical Training using Mark VI simulator

Day 2

· Monitoring the MKVIe

o Software

o block structure

o help files

o Linked Blocks

· Using the Mark VIe Finder

· Using the Mark VIe Trender

· Using the Mark VIe Watch Windows

· Constants and Variables

o Difference

o Changing and saving

• Practical Training

DAY 3

· Editing application software

· Making software changes permanent

· Downloading procedures to the Controller

· Configuring analog and digital I/O points

· Review of Typical TMR software

• Practical Training

DAY 4

· I/O PAC and Terminal board replacement

· Viewing and troubleshooting I/O diagnostic alarms

· Communication with Cimplicity

· -EGD Communication

· Replacing the Controller card

· Adding and Modifying Alarms, SOEs and Events

· Peer to Peer to communications with MarkVIe

o 1. Communicating with Legacy Devices

o 2. Unit Data Highway (UDH)

• Practical Training

DAY 5

· Configuring Trip and DDRs History

· Viewing Trip History

· Servo Calibration using the Mark VIe

• Practical Training
• Course Review and Feedback

Note:

The practical training and simulation will be conducted on the existing Speedtronics Mark VI simulator