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COVID-19 RESPONSE: OEL continue to operate across its four global sites in these unprecedented times to ensure that the key industries get the components they need to allow them to continue to operate

Mon, 29 Mar

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Osborne Engineering Limited

OTSRLA001 REVERSE AND LASER ALIGNMENT - Mechanical (1)

This course will provide practical training on the main alignment techniques including Reverse Alignment and Laser Alignment. Students will be given opportunity to practice these alignment techniques on our training rigs and will use a Pruftechnik Laser Alignment system as part of the training proce

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Time & Location

29 Mar 2021, 09:00 – 02 Apr 2021, 13:00

Osborne Engineering Limited, Unit 19, Nelson Industrial Estate, Atley Way, North, Cramlington NE23 1WA, UK

About the Event

Reverse and Laser Alignment (Ref:OTSRLA001)

Course Objectives

• Understand the concepts of alignment and misalignment and of ensuring that misalignment is eliminated when ever possible. • To have a full comprehension of the consequences of misalignment and be able to describe them.

• To ensure that they recognize and are able to describe the types of misalignment which can occur. 

• To be able to describe and carry out pre-alignment procedure checks.

• To be able to carry out the graphical reverse alignment procedure and attain an alignment of +/- 0.002 T.I.R. 

• To be able to describe the concept of desired alignment and be able to plot graphs in order to carry out the procedure. 

• To be able to describe the concept of hot alignment and be able to plot graphs in order to carry out the procedure. 

• To be able to use the Pruftechnik Optalign laser alignment equipment to carry out alignment of a pump and motor

Course Description

This course will provide practical training on the main alignment techniques including Reverse Alignment and Laser Alignment. Students will be given opportunity to practice these alignment techniques on our training rigs and will use a Pruftechnik Laser Alignment system as part of the training process.

Who should attend

The course is targeted at technicians involved in the operation and maintenance of all plant rotating machinery. The primary function is to provide them with the knowledge and practical training to carry out reverse graphic alignment without error. The course is an essential preliminary step before embarking upon laser alignment techniques.

Pre-Requisites

All Attendees should have a sound power generation and mechanical background. Course Outcome

At the end of this course you will be able to align shafts of turbines.

Course Outline 5 days

Day 1 

Introduction to alignment

Types of coupling Rigid Couplings

Material Flexing Couplings 

Consequences of Misalignment 

Principles of shaft alignment Parallel Misalignment Angular Misalignment Belt and pulley alignment

Methods of correcting shaft alignment 

Methods of alignment

Straight edge and feeler gauge method. 

Rim and Face method. 

Reverse indicator method. 

Laser Alignment Pre alignment checks 

Sag

Soft foot Run out

Mechanical looseness Motor magnetic centre Piping strain

Rim and face alignment 

Day 2 

Methods of alignment Graphical reverse alignment

Carry out practical alignment of pump and motor 

Desired alignment Graphical hot alignment

Day 3 

Methods of alignment

Laser alignment

Practical use of optalign laser alignment kit 

Day 4 

Methods of alignment Practical use of optalign laser alignment kit 

Day 5 Methods of alignment Laser alignment

Practical use of optalign laser alignment kit Review and assessment 

Course Outline 3 days

Day 1 

Introduction to alignment 

Types of coupling

Consequences of Misalignment 

Principles of shaft alignment 

Methods of correcting shaft alignment 

Methods of alignment 

Pre alignment checks 

Rim and face alignment

Day 2 

Methods of alignment Graphical reverse alignment

Carry out practical alignment of pump and motor Desired alignment 

Graphical hot alignment

Day 3 

Methods of alignment Laser alignment

Practical use of optalign laser alignment kit Review and assessment

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